OV40 Ladder

OV40 Ladder

OV40 Ladder Truss

This product represents an innovative engineering solution to lighting structures, a common size of product for the entertainment, event, and presentation industry and compliments the rest of the OV family.

Designed to the latest Eurocodes and manufactured to EN1090-1, the product combines high comparative load capacities, low self-weight, and comes at a competitive price. All this whilst analysing the most common slinging/support methods on the structure has determined an ‘engineered’ product that can utilise the most modern manufacturing techniques.

Peace of Mind

You also have the peace of mind that these loading charts have been calculated to EN17115 in order to ensure that your lighting framework remains fit for purpose even after a few scratches and dents. What is the Frequent Use Factor?

The OV range features a variety of square, triangular, and flat lighting modules that utilize conical connectors for quick and easy assembly. The brace patterns are specifically engineered to withstand the loads and forces associated with common slinging and support methods. The extrusions used in the construction of these lighting modules are custom-designed by Total Solutions Group, ensuring enhanced structural effectiveness and streamlined manufacturing processes.

Advanced Design

Additionally, the OV40 series incorporates advanced design principles that not only enhance their structural integrity but also facilitate faster and more efficient assembly and disassembly. This makes them ideal for quick setups and teardowns often required in dynamic event environments. The attention to durability and reliability ensures that these structures can be reused multiple times without compromising safety or performance, offering long-term value to users.

In summary, the OV40 range is a standout choice for professionals in the live events industry, combining cutting-edge engineering, robust design, and aesthetic appeal to provide a versatile and dependable solution for various applications.

Features at a glance

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Ladder

400 mm

496 kg's UDL at 9 m

Conical : TFC pins & R3 Clips

Understanding an OV40 truss Ladder.

These are robust structural frameworks that are a foundational in both construction and entertainment industries. Characterized by its two-tube flat design, these products are engineered to handle loads whilst being taking up minimal space. These products are generally used for single lines of equipment with plenty of suspension or support points.

Key Features.

  • Superior Load Capacity: The flat design stands out as one of the strongest truss types, capable of supporting heavy equipment and spanning longer distances.
  • Versatile Applications: Its strength and stability make it an excellent choice for large builds, including stages, theatres, and exhibitions.
  • Orientation Simplicity: The flat design ensures uniformity, which eliminates apex or directional issues that can complicate setup and alignment.

Practical Uses.

  • Lighting & Displays: The two-tube construction provides extensive surface area for mounting lights, screens, and other display elements securely to a single cord, which quite often is advantageous for both practical and aesthetic reasons.
  • Structural Reliability: Thanks to its load-bearing capabilities, bi truss is often used in scenarios where safety and durability are paramount.

In summary, these products are favoured for their ability to hang fixtures, centrally, without the need of other accessories, and when line of equipment need to be close together. Versatility, and ease of use, positioning it as a top choice for professionals seeking reliable support structures in dynamic environments.

What Can You Use OV40 Ladder For?

This product is a versatile structural element widely recognized for its strength and extensive clear span capabilities. This makes it a top choice for various applications in different industries.

  • Exhibition Stands: In the world of exhibitions, truss ladders serve as useful components for professional stands. they give slimline clean lines for intricate displays and even entire booths, helping brands make a strong impression on potential clients.
  • Stage Roof Systems: For concerts and events, these products are ideal for constructing stage roof systems.  These components would normally be used for intermediate points between square truss grids, however there are large structural products that form the back bone of larger outdoor structures, like our Mega Arch and Mega Hydraulic ranges.  Their durability ensures that lighting, speakers, and other equipment are safely supported, allowing for a dynamic performance environment.
  • Architectural Lighting Displays: Designers often use the OV40 range in architectural lighting projects. These modules allow for creative lighting setups that enhance buildings’ aesthetics, making them a favourite in urban and commercial design.
  • Motorsport Events: In motorsports, temporary structures like bay systems often rely on these products. They provide a sturdy framework for everything from garages to spectator stands, ensuring both functionality and safety.
  • Fashion Shows: On the catwalk, TSG products form the backbone of fashion show structures, supporting everything from overhead lighting to intricate stage designs.
  • Gallery and Museum Exhibits: TSG modules also found in galleries and museums, where they support displays that require both strength and subtlety. These systems help create immersive environments that captivate visitors.
  • Theatre Lighting and More: In theatres, the products are essential for theatrical lighting, drape or scenery lines when these structures have to be close together. They ensure that fixtures, scenic elements, curtains etc. are precisely positioned to enhance the overall performance, making them a staple in stage design.
  • Temporary Structures: Outdoor festivals and events often rely on TSG products for temporary frameworks. They’re used for roofing systems over stages to ensure stability under varied weather conditions.

In essence, these products are a go-to solution for anyone needing a reliable, adaptable structure for events, displays, or design projects.

Limitations of Ladders.

The load capacity of these products is highly dependant on the lateral stability of the span. When using these products you must be aware of the interval of lateral supports being used, if any, and cross reference this with the TSG load charts. We give loading figures for lateral support intervals at 1mt, 2mt, 3mt and 4mt intervals.

Lateral supports in the context of a ladder truss refer to structural elements that prevent the truss from buckling or bending sideways under load. These supports are crucial for maintaining the stability and integrity of the truss, especially when it is subjected to lateral forces such as wind or seismic activity.

In these products, lateral supports can include elements like bracing, walls, or other structural components that provide resistance against sideways movement. By ensuring that the truss remains stable, these supports help the truss carry its intended loads safely and effectively.

Key points about lateral supports:

  • Prevent Buckling: Lateral supports help prevent the truss from buckling sideways under load.
  • Enhance Stability: They contribute to the overall stability of the structure, allowing it to handle heavier loads.
  • Types of Supports: These can include bracing, walls, or other structural elements that provide lateral resistance.

Safe Loads 3m Lateral Support

*Third and Quarter point loads are displayed as a total load and NOT individual point loads*

Span (m)36912
UDL kg40018811168
UDL kN41.881.110.68
Deflection (mm)14913
Central Point kg201945534
Central Point kN2.010.940.550.34
Deflection (mm)14710
Third Points kg3001418351
Third Points kN31.410.830.51
Deflection (mm)15913
Quarter Points kg3001418351
Quarter Points kN31.410.830.51
Deflection (mm)14812

Safe Load at 4m Intervals

Span (m)36912
UDL kg1671026643
UDL kN1.671.020.660.43
Deflection (mm)2467
Central Point kg83513321
Central Point kN0.830.510.330.21
Deflection (mm)1356
Third Points kg125765032
Third Points kN1.250.760.50.32
Deflection (mm)2467
Quarter Points kg125765032
Quarter Points kN1.250.760.50.32
Deflection (mm)2457

Item Codes, Weights and Dimensions

Item CodesDescriptionDimensionsWeight
OV40L-025OV Truss, 40cm Ladder, 0.25 m section250x400x353 mm1.8 kg
OV40L-050OV Truss, 40cm Ladder, 0.5 m section500x400x353 mm2.2 kg
OV40L-100OV Truss, 40cm Ladder, 1 m section1000x400x353 mm3.3 kg
OV40L-200OV Truss, 40cm Ladder, 2 m section2000x400x353 mm5.64 kg
OV40L-300OV Truss, 40cm Ladder, 3 m section3000x400x353 mm8.9 kg
OV40L-400OV Truss, 40cm Ladder, 4 m section4000x400x353 mm11.7 kg
OV40L-90OV Truss, 40cm Ladder, 90 deg Horz. Corner500x500x353 mm2.8 kg
OV40L-3WOV Truss, 40cm Ladder, 3 Way Horz. Corner600x500x353 mm3.4 kg
OV40L-4WOV Truss, 40cm Ladder, 4 Way Horz. Corner600x600x353 mm4 kg
O430L-GPCOV Truss, 40cm Ladder, Goal Post Corner500x500x353 mm2.7 kg
OV40-FC100OV Truss, Female Bolt-on Connector100x48x48 mm0.4 kg
OV40-MC100OV Truss, Male Bolt-on Connector100x48x48 mm0.6 kg
OV40T-BPOV Truss, 40cm Sq, Ali Base plate, 50cm Squ – No Conns600x600x8 mm5 kg
OV40L-LTA-FOV Truss, 40cm Ladder to Truss adapter, Female100x48x300 mm1.55 kg
OV40L-LTA-MOV Truss, 40cm Ladder to Truss adapter, Male100x48x300 mm1.71 kg

Material Specifications

  • Main Cord: 48 x 3mm
  • Braces: Special Extrusion
  • Material Specifications: EN AW-6082 T6
  • Fixings: Conical : TFC pins & R3 Clips

Accessories

  • Circles
  • Hinges and Swivels
  • Bespoke Lengths
  • Ladder Sections

Design Specification

Manufactured in accordance with

  • BS EN 1090-3:2008 : Technical Requirements for aluminium structures
  • EN ISO 9001:2008 : Quality management systems
  • BS EN 1999 Pt 1-1 : Design of Aluminium Structures, General structural rules
  • BS EN 17115:2018 : Specifications for design and manufacture of aluminium and steel
    trusses.

Load Terms

  • All loads are given in Kilograms and Kilonewtons
  • Allowance has been made for self-weight of truss
  • Allowance has been made for frequent use factor of 83%
  • The payload of the truss has been calculated as a permanent action. Should it be necessary to consider the payload as a variable action, the tabulated figures should be reduced to 90% of the given values
  • All loads assume lateral support at 2mt intervals

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