Features at a glance



300 x 300 mm

1033 kg's UDL at 9 m

Conical : TFC pins & R3 Clips

OV30 Truss

OV30 Square

The OV range represents an innovative engineering solution to a common size of truss for the entertainment, event and presentation industry.

Designed to the latest Eurocodes, combines high comparative load capacities, low self-weight, and comes at a competitive price. All this whilst analysing the most common slinging / support methods on the truss has determined an ‘engineered’ product that can utilise the most modern manufacturing techniques.

The OV range is a series of square and triangular truss systems using conical connectors for a quick fixing method. Brace patterns are specifically designed to withstand the loads and forces implied by all common slinging and support methods. The extrusions used in the construction of the trusses are bespoke to Total Solutions Group and have been rigorously designed to enhance the structural effectiveness of the trusses and also to speed up manufacturing.

Load/Span Table

Span (m)3691215
UDL kg188315921033745565
UDL kN18.815.910.37.45.6
Theoretical deflection (mm)53371122181
Central Point kg1591783508366277
Central Point kN15.
Theoretical deflection (mm)7265696142
Third Points kg18801194775559424
Third Points kN18.811.
Theoretical deflection (mm)73373125185
Quarter Points kg18091194775559424
Quarter Points kN18.
Theoretical deflection (mm)63168116172

Cantilever Load Table

SpanUDL kNUDL kgEdge point load kNEdge point load kgCentral point load kNCentral point load kg
Deflection (mm)

Item Codes, Weights and Dimensions

Item CodeItem DescriptionDimensionsWeight
OV30-25OV' Truss, 30 cm Squ 0.25 m Section250x300x300 mm3.1 kg
OV30-50OV' Truss, 30 cm Squ 0.5 m Section500x300x300 mm4.1 kg
OV30-100OV' Truss, 30 cm Squ 1m Section1000x300x300 mm6.8 kg
OV30-200OV' Truss, 30 cm Squ 2m Section2000x300x300 mm12.3 kg
OV30-300OV' Truss, 30 cm Squ 3m Section3000x300x300 mm17.8 kg
OV30-400OV' Truss, 30 cm Squ 4m Section4000x300x300 mm23.3 kg
OV30-4WOV' Truss, 30 cm Squ 4 Way Corner500x500x300 mm8.6 kg
OV30-CBOV' Truss, 30 cm Squ Basic Corner Block300x300x300 mm9.5 kg
OV30-FC100OV' Truss, Female bolt-on connector - 100mm100x48x48 mm0.4 kg
OV30-MC100OV' Truss, Male bolt-on connector - 100mm100x48x48 mm0.6 kg
OV30-BPOV' Truss, 30 cm Squ Ali Base Plate, 50 cm Square - No Conns500x500x8 mm5 kg
OV30-TP3OV' Truss, 30 cm Truss Pickup Beam - 1000 kgs322x170x65 mm4.2 kg

Material Specifications

  • Main Chord: 48.3 x 2.6mm
  • Braces: Special Extrusion
  • Material Specifications: EN AW-6082 T6
  • Fixings: Conical : TFC pins & R3 Clips


  • Circles
  • Hinges and Swivels
  • Bespoke Lengths
  • Ladder Sections

Design Specification

Manufactured in accordance with

  • BS EN 1090-3:2008 : Technical Requirements for aluminium structures
  • EN ISO 9001:2008 : Quality management systems
  • BS EN 1999 Pt 1-1 : Design of Aluminium Structures, General structural rules
  • BS EN 17115:2018 : Specifications for design and manufacture of aluminium and steel

Load Terms

  • All loads are given in Kilograms and Kilonewtons
  • Allowance has been made for self-weight of truss
  • Allowance has been made for frequent use factor of 83%
  • The payload of the truss has been calculated as a permanent action. Should it be necessary to consider the payload as a variable action, the tabulated figures should be reduced to 90% of the given values

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