Serious Medium Duty Truss

Serious Medium Duty Truss

Product.

Serious Medium Duty has the same overall dimensions as Generic Medium Duty but offers even greater load-carrying capacities and spans than the original. The use of thicker chords and diagonals increases the bending and shear strength of the truss, which is offered with Fork End connectors as standard. This truss is ideally suited to applications where ceiling height or truck space is limited. It is a popular solution for supporting general lighting with spans up to 14 meters.

Versatile.

This Serious Medium Duty Truss is versatile enough to be used in a range of environments, from small-scale events and exhibitions to larger installations in theatres or concert halls. Its robust construction ensures reliable performance, even under substantial loads, making it an essential component for complex stage designs and intricate exhibition layouts.

The modular nature of the truss allows for easy customization and scalability, meeting the specific needs of each project while maintaining structural integrity and aesthetic appeal. The truss can be assembled and disassembled quickly, thanks to its user-friendly design, which requires minimal tools and expertise.

High Quality.

Furthermore, the Serious Medium Duty Truss is designed with durability in mind. The high-quality materials used in its construction ensure that it can withstand the rigors of frequent assembly and disassembly. This makes it a cost-effective and long-lasting solution for event organizers and production companies.

Incorporating the Serious Medium Duty Truss into your setup not only enhances the visual appeal of your event but also provides a reliable and stable framework for your equipment. Whether you’re setting up a small stage for a local performance or designing an elaborate set for a large-scale production, this truss system offers the flexibility and strength needed to bring your vision to life.

Features at a glance

ico-zoom

Square

518.3 x 518.3 mm

2556 kg's UDL at 8m

TFT pins & R3 Clips

Fork end connections

The serious range of TFL products uses fork ends and pins as the connection method. This allows for a better transfer of load between sections and as such allows for a greater load carrying capacity then is plated counterpart. This makes it suitable for more demanding applications where heavier equipment or larger spans are required. The serious range of products are designed with the same high-quality materials and craftsmanship, ensuring reliability and durability in diverse settings.

Serious Medium Duty, SMD, Trussing System

The TFL serious range was a response to ever increasing load requirements for aluminium trussing. This innovative approach simplifies and speeds up the assembly process by requiring only basic tools for a swift and secure setup.

Key Benefits of the Fork End System

Fork end connections are a popular choice for aluminium trussing in the live events industry due to several key features:

  1. Ease of Assembly: Fork end connections generally consist of a female set of fork connectors on one side and a male set on the other. (Slick Nova beam and Nova Lite products combine both types on one end). This design allows for quick and straightforward assembly, as the modules can be easily slotted together and secured with truss pins by means of a truss hammer.
  2. Strength and Stability: These connections provide a robust and stable joint, which is crucial for supporting heavy loads such as lighting, sound equipment, and digital displays. The secure fit ensures that the truss structure remains stable even under significant weight.
  3. Versatility: Aluminium trussing with fork end connections can be used in various configurations, including straight segments, corners, and curved elements. This versatility makes it suitable for a wide range of applications, from stage setups to exhibition booths.
  4. Lightweight and Durable: Aluminium is known for being lightweight yet strong, making it an ideal material for trussing. The use of fork end connections does not compromise the truss’s overall durability, ensuring it can withstand the rigors of frequent assembly and disassembly.
  5. Aesthetic Appeal: The clean and professional look of aluminium trussing with fork end connections adds to the visual appeal of event setups. This is particularly important in the live events industry, where the appearance of the stage and equipment can impact the overall experience

These features make fork end connections a reliable and efficient choice for aluminium trussing in the live events industry, providing both practical benefits and aesthetic advantages.

Typical Applications for the Serious Medium Duty System.

These applications underscore the Serious Medium Duty system’s adaptability, providing reliable support in demanding environments. Whether you’re constructing a concert or a complex truss structure, this system is engineered to meet your needs.

The system is renowned for its versatility and durability, making it an ideal choice for various applications. Here’s where it truly shines:

Exhibition Structures: Perfect for creating robust exhibition frameworks needing that extra bit of load capacity, the fork end system supports robust designs for exhibition stands, ensuring your display stands out. The ease of assembly and disassembly allows for efficient setup and teardown, making it a favourite among exhibition professionals.

Outdoor Roofs: It is frequently used in medium-sized concert stages, allowing for cost-effective outdoor solutions that do not compromise on stability or safety. The system’s ability to withstand various weather conditions makes it an essential component for outdoor events, ensuring that performances can proceed without disruption.

Lighting Rigging: With the ability to support complex lighting configurations, the system is essential for setting up intricate lighting setups in both indoor and outdoor venues. Its sturdy construction ensures that even the most demanding lighting arrangements are securely held in place, providing a reliable foundation for spectacular visual effects.

Stage Platforms: The system is also ideal for constructing stage platforms that need to support significant weight while remaining easy to transport and assemble. Its modular design allows for customizable stage layouts, catering to a wide range of performance needs, from theatre productions to corporate events.

Temporary Structures: Whether for emergency shelters, temporary warehouses, or festival tents, the system’s robust construction and ease of assembly make it perfect for creating temporary truss structures that can be quickly erected and dismantled. Its adaptability ensures that it can meet the requirements of various temporary applications, providing reliable support in diverse situations.

Truss Arches and Towers: These elements are often incorporated into event designs to create stunning architectural features. The system’s strength and flexibility allow for the construction of truss arches and towers that not only serve functional purposes but also add aesthetic value to the event space.

These applications underscore the Serious Medium Duty system’s adaptability, providing reliable support in demanding environments. Whether you’re constructing a concert stage or a complex truss structure, this system is engineered to meet your needs with unparalleled reliability and performance.

Specifications of the Serious Medium Duty System.

When exploring the characteristics of the Quad Truss system, here’s what you’ll find:

  • Construction Material: Manufactured from premium aluminium 6082-T6 alloy for durability and lightweight performance.
  • Dimensions: Measures 520mm in width, and height, making it perfect for medium sized structures.
  • Tube Diameter: Features a tube diameter of 48.4mm, which ensures robust connections and support.
  • Manufacturer Details: We are an EN1090, ISO9001, and JOSCAR certified UK manufacturer, adhering to strict quality standards. We operate within the global events technology industry.

Frequent use Factor built in?

You also have the peace of mind that all structural engineering for the Serious Medium Duty lighting truss has been calculated to EN17115 in order to give you the peace of mind that your staging is still fit for purpose even after a few scratches and dents. For further details see our article here;

Similar Products in the serious range of aluminium truss include;

Load/Span Table

*Third and Quarter point loads are displayed as a total load and NOT individual point loads*

Span (m)24681012141618202224
UDL kg264926182587255623601910157913241118947802676
UDL kN26.526.225.925.523.619.115.813.211.29..586.7
Theoretical Deflection (mm)0.541227506991114137159179196
CPL kg19891958192715101180955790662559474401338
CPL kN19.919.619.315.111.89.67.96.65.64.743.4
Theoretical Deflection (mm)14142640557391109127143157
Third Points kg2409237823472265177014321185993839711602507
Third Points kN24.123.823.522.617.714.311.89.98.47.165
Theoretical Deflection (mm)141433517193116140163183200
Quarter Points kg2409237823472265177014321185993839711602507
Quarter Points kN24.123.823.522.617.714.311.89.98.47.165
Theoretical Deflection (mm)141331476686108130151170186
cpl
udl

Serious Medium Duty Cantilever Load

SpanUDL kNUDL kgEdge Point Load kNEdge Point Load kgCentral Point Load kNCentral Point Load kg
2 m24.2242012.1121024.22420
Deflection (mm)3.63.64.44.43.23.2
epl
cpl
udl

Item Codes, Weights and Dimensions

Item CodeItem DescriptionItem DimensionsItem Weight
SMD5FSerious MD 5ft Truss Section1576x521x521 mm30 kg
SMD8FSerious MD 8ft Truss Section2499x521x521 mm42 kg
SMD10FSerious MD 10ft Truss Section3100x521x521 mm50 kg
SMD1MSerious MD 1M Truss Section1026x521x521 mm22 kg
SMD2MSerious MD 2M Truss Section2026x521x521 mm35 kg
SMD3MSerious MD 3M Truss Section3026x521x521 mm49 kg
SMD4MSerious MD 4M Truss Section4026x521x521 mm63 kg
SMDC4Serious MD 4 Way Corner Section681x681x521 mm35 kg
SMDS4Serious MD Sleeve Section681x681x521 mm38 kg

Material Specifications

  • Main Cord 48.44mm x 4.47mm
  • Braces 38.1mm x 3.25mm
  • Material: EN AW-6082 T6
  • Fixings: Fork End : TFT pins & R3 Clips

Accessories

  • Circles
  • Angled Corners
  • Bespoke Lengths
  • Hinges and Swivels

Design Specification

  • Manufactured in accordance with
  • BS EN 1090-3:2008 : Technical Requirements for aluminium structures
  • EN ISO 9001:2008 : Quality management systems
  • BS EN 1999 Pt 1-1 : Design of Aluminium Structures, General structural rules
  • BS EN 17115:2018 : Specifications for design and manufacture of aluminium and steel
    trusses.

Load Terms

  • All loads are given in Kilograms
  • Allowance has been made for self-weight of truss
  • Allowance has been made for frequent use factor of 85% according to EN17115
  • The payload of the truss has been calculated as a permanent action. Should it be necessary to consider the payload as a variable action, the tabulated figures should be reduced to 90% of the given values

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