Serious Heavy Duty Truss
Product.
Serious Heavy Duty has the same overall dimensions as Generic Heavy Duty but offers even greater load-carrying capacities and spans than the original. The use of thicker chords and diagonals increases the bending and shear strength of the truss, which is offered with Fork End connectors as standard. This truss is ideally suited to applications where ceiling height or truck space is limited. It is a popular solution for supporting general lighting with spans up to 14 meters.
Versatile.
This Serious Heavy Duty Truss is versatile enough to be used in a range of environments, from medium-scale events and exhibitions to larger installations in theatres or concert halls. Its robust construction ensures reliable performance, even under substantial loads, making it an essential component for complex stage designs and intricate exhibition layouts.
The modular nature of the truss allows for easy customization and scalability, meeting the specific needs of each project while maintaining structural integrity and aesthetic appeal. The truss can be assembled and disassembled quickly, thanks to its user-friendly design, which requires minimal tools and expertise.
High Quality.
Furthermore, the Serious Heavy Duty Truss is designed with durability in mind. The high-quality materials used in its construction ensure that it can withstand the rigors of frequent assembly and disassembly. This makes it a cost-effective and long-lasting solution for event organizers and production companies.
Incorporating the Serious Heavy Duty Truss into your setup not only enhances the visual appeal of your event but also provides a reliable and stable framework for your equipment. Whether you’re setting up a small stage for a local performance or designing an elaborate set for a large-scale production, this truss system offers the flexibility and strength needed to bring your vision to life.
Features at a glance
Rectangular
518.3 x 711.2 mm
2829 kg's UDL at 9 m
TFT pins & R3 Clips
Fork end connections
The serious range of TFL products uses fork ends and pins as the connection method. This allows for a better transfer of load between sections and as such allows for a greater load carrying capacity then is plated counterpart. This makes it suitable for more demanding applications where heavier equipment or larger spans are required. The serious range of products are designed with the same high-quality materials and craftsmanship, ensuring reliability and durability in diverse settings.
Serious Heavy Duty, SHD, Trussing System
The TFL serious range was a response to ever increasing load requirements for aluminium trussing. This innovative approach simplifies and speeds up the assembly process by requiring only basic tools for a swift and secure setup.
Key Benefits of the Fork End System
Fork end connections are a popular choice for aluminium trussing in the live events industry due to several key features:
- Ease of Assembly: Fork end connections generally consist of a female set of fork connectors on one side and a male set on the other. (Slick Nova beam and Nova Lite products combine both types on one end). This design allows for quick and straightforward assembly, as the modules can be easily slotted together and secured with truss pins by means of a truss hammer.
- Strength and Stability: These connections provide a robust and stable joint, which is crucial for supporting heavy loads such as lighting, sound equipment, and digital displays. The secure fit ensures that the truss structure remains stable even under significant weight.
- Versatility: Aluminium trussing with fork end connections can be used in various configurations, including straight segments, corners, and curved elements. This versatility makes it suitable for a wide range of applications, from stage setups to exhibition booths.
- Lightweight and Durable: Aluminium is known for being lightweight yet strong, making it an ideal material for trussing. The use of fork end connections does not compromise the truss’s overall durability, ensuring it can withstand the rigors of frequent assembly and disassembly.
- Aesthetic Appeal: The clean and professional look of aluminium trussing with fork end connections adds to the visual appeal of event setups. This is particularly important in the live events industry, where the appearance of the stage and equipment can impact the overall experience
These features make fork end connections a reliable and efficient choice for aluminium trussing in the live events industry, providing both practical benefits and aesthetic advantages.
Typical Applications for the Serious Heavy Duty System.
These applications underscore the Serious Heavy Duty system’s adaptability, providing reliable support in demanding environments. Whether you’re constructing a concert or a complex truss structure, this system is engineered to meet your needs.
The system is renowned for its versatility and durability, making it an ideal choice for various applications. Here’s where it truly shines:
Exhibition Structures: Perfect for creating robust exhibition frameworks needing that extra bit of load capacity, the fork end system supports robust designs for exhibition stands, ensuring your display stands out. The ease of assembly and disassembly allows for efficient setup and teardown, making it a favourite among exhibition professionals.
Outdoor Roofs: It is frequently used in medium to larger-sized concert stages, allowing for cost-effective outdoor solutions that do not compromise on stability or safety. The system’s ability to withstand various weather conditions makes it an essential component for outdoor events, ensuring that performances can proceed without disruption.
Lighting Rigging: With the ability to support complex lighting configurations, the system is essential for setting up intricate lighting setups in both indoor and outdoor venues. Its sturdy construction ensures that even the most demanding lighting arrangements are securely held in place, providing a reliable foundation for spectacular visual effects.
Stage Platforms: The system is also ideal for constructing stage platforms that need to support significant weight while remaining easy to transport and assemble. Its modular design allows for customizable stage layouts, catering to a wide range of performance needs, from theatre productions to corporate events.
Temporary Structures: Whether for emergency shelters, temporary warehouses, or festival tents, the system’s robust construction and ease of assembly make it perfect for creating temporary truss structures that can be quickly erected and dismantled. Its adaptability ensures that it can meet the requirements of various temporary applications, providing reliable support in diverse situations.
Truss Arches and Towers: These elements are often incorporated into event designs to create stunning architectural features. The system’s strength and flexibility allow for the construction of truss arches and towers that not only serve functional purposes but also add aesthetic value to the event space.
These applications underscore the Serious Heavy Duty system’s adaptability, providing reliable support in demanding environments. Whether you’re constructing a concert stage or a complex truss structure, this system is engineered to meet your needs with unparalleled reliability and performance.
Specifications of the Serious Heavy Duty System.
When exploring the characteristics of the Quad Truss system, here’s what you’ll find:
- Construction Material: Manufactured from premium aluminium 6082-T6 alloy for durability and lightweight performance.
- Dimensions: Measures 520mm in width, and 760mm in height, making it perfect for smaller structures.
- Tube Diameter: Features a tube diameter of 48.4mm, which ensures robust connections and support.
- Manufacturer Details: We are an EN1090, ISO9001, and JOSCAR certified UK manufacturer, adhering to strict quality standards. We operate within the global events technology industry.
Frequent use Factor built in?
You also have the peace of mind that all structural engineering for the Serious Medium Duty lighting truss has been calculated to EN17115 in order to give you the peace of mind that your staging is still fit for purpose even after a few scratches and dents. For further details see our article here;
Similar Products in the serious range of aluminium truss include;
- Serious Light Duty: A 30.5cm square lighting truss
- Serious Medium Duty: A 52 x 52cm square lighting truss
- Extra Heavy Duty : A 68 x 68cm square lighting truss
Load/Span Table
*Third and Quarter point loads are displayed as a total load and NOT individual point loads*
| Span (m) | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 |
|---|---|---|---|---|---|---|---|---|
| UDL kg | 2986 | 2934 | 2881 | 2829 | 2256 | 1784 | 1432 | 1156 |
| UDL kN | 29.8 | 29.3 | 28.8 | 28.3 | 22.5 | 17.8 | 14.3 | 11.5 |
| Theoretical Deflection (mm) | 1 | 5 | 17 | 40 | 62 | 85 | 108 | 130 |
| Central Point kg | 1996 | 1944 | 1891 | 1469 | 1128 | 892 | 716 | 578 |
| Central Point kN | 19.9 | 19.4 | 18.9 | 14.7 | 11.3 | 8.9 | 7.2 | 5.8 |
| Theoretical Deflection (mm) | 1 | 5 | 18 | 33 | 50 | 68 | 86 | 104 |
| Third Points kg | 2376 | 2324 | 2271 | 2151 | 1692 | 1338 | 1074 | 867 |
| Third Points kN | 23.7 | 23.2 | 22.7 | 21.5 | 16.9 | 13.4 | 10.7 | 8.7 |
| Theoretical Deflection (mm) | 1 | 6 | 18 | 41 | 63 | 87 | 110 | 133 |
| Quarter Points kg | 2376 | 2324 | 2271 | 2151 | 1692 | 1338 | 1074 | 867 |
| Quarter Points kN | 23.7 | 23.2 | 22.7 | 21.5 | 16.9 | 13.4 | 10.7 | 8.7 |
| Theoretical Deflection (mm) | 1 | 5 | 17 | 38 | 59 | 80 | 103 | 124 |
Cantilever Load Table
| Span | UDL kN | UDL kg | Edge Point Load kN | Edge Point Load kg | Central Point Load kN | Central Point Load kg |
|---|---|---|---|---|---|---|
| 3m | 29.1 | 2910 | 14.5 | 1450 | 19.5 | 1950 |
| Deflection (mm) | 6.5 | 6.5 | 7.9 | 7.9 | 3.8 | 3.8 |
Item Codes, Weights and Dimensions
| Item Code | Item Description | Item Dimensions | Item Weight |
|---|---|---|---|
| SHD5F | Serious HD 5ft Truss Section | 1576x762x521 mm | 34 kg |
| SHD8F | Serious HD 8ft Truss Section | 2499x762x521 mm | 47 kg |
| SHD10F | Serious HD 10ft Truss Section | 3100x762x521 mm | 56 kg |
| SHD1M | Serious HD 1M Truss Section | 1026x762x521 mm | 25 kg |
| SHD2M | Serious HD 2M Truss Section | 2026x762x521 mm | 40 kg |
| SHD3M | Serious HD 3M Truss Section | 3026x762x521 mm | 56 kg |
| SHD4M | Serious HD 4M Truss Section | 4026x762x521 mm | 71 kg |
| SHDC4 | Serious HD 4 Way Corner Section | 681x681x762 mm | 39 kg |
| SHDS4 | Serious HD Sleeve Section | 681x681x762 mm | 43 kg |