OV40 Lighting Truss

OV40 Square Truss

OV40 lighting truss represents an innovative engineering solution to lighting truss, a common size of aluminium truss for the entertainment, event and presentation industry.

Designed to the latest Eurocodes and manufactured to EN1090-1, the truss combines high comparative load capacities, low self-weight, and comes at a competitive price. All this whilst analysing the most common slinging / support methods on the truss has determined an ‘engineered’ product that can utilise the most modern manufacturing techniques.

You also have the peace of mind that OV40 loading charts have been calculated to EN17115 in order to give you the peace of mind that your lighting truss is still fit for purpose even after a few scratches and dents. What is the Frequent Use Factor?

The OV range features a variety of square, triangular, and flat lighting truss systems that utilize conical connectors for quick and easy assembly. The brace patterns are specifically engineered to withstand the loads and forces associated with common slinging and support methods. The extrusions used in the construction of these trusses are custom-designed by Total Solutions Group, ensuring enhanced structural effectiveness and streamlined manufacturing processes.

Features at a glance

ico-zoom

Square

400 x 400 mm

1450 kg's UDL at 9 m

Conical : TFC pins & R3 Clips

Truss – Understanding OV40 Quad

Quad truss, also known as box truss or square truss, is a robust structural framework that’s foundational in both construction and entertainment industries. Characterized by its four-tube square design, trusses are engineered to handle substantial weight loads, making them indispensable for large-scale projects.

Key Features

  • Superior Load Capacity: The quad truss stands out as the strongest truss type, capable of supporting heavy equipment and spanning longer distances, without intermediate or lateral supports.
  • Versatile Applications: Its strength and stability make it an excellent choice for large builds, including stages, theatres, and exhibitions.
  • Orientation Simplicity: The square design ensures uniformity, which eliminates apex or directional issues that can complicate setup and alignment.

Practical Uses

  • Lighting & Displays: The four-tube construction provides extensive surface area for mounting lights, screens, and other display elements securely.
  • Structural Reliability: Thanks to its load-bearing capabilities, quad truss is often used in scenarios where safety and durability are paramount.

In summary, quad truss is favoured for its unmatched strength, versatility, and ease of use, positioning it as a top choice for professionals seeking reliable support structures in dynamic environments.

What Can You Use OV40 Quad Truss For?

A quad truss is a versatile structural element widely recognized for its strength and extensive clear span capabilities. This makes it a top choice for various applications in different industries.

Exhibition Stands; In the world of exhibitions, square trusses serve as the backbone for professional stands. Their robust design supports intricate displays and even entire booths, helping brands make a strong impression on potential clients. Exhibitions

Stage Roof Systems; For concerts and events, square trusses are ideal for constructing stage roof systems. Their durability ensures that lighting, speakers, and other equipment are safely supported, allowing for a dynamic performance environment. Roofing Systems

Architectural Lighting Displays; Designers often use square trusses in architectural lighting projects. These trusses allow for creative lighting setups that enhance buildings’ aesthetics, making them a favourite in urban and commercial design.

Motorsport Events; In motorsports, temporary structures like bay systems often rely on square trusses. They provide a sturdy framework for everything from garages to spectator stands, ensuring both functionality and safety.

Fashion Shows; On the catwalk, quad trusses form the backbone of fashion show structures, supporting everything from overhead lighting to intricate stage designs.

Gallery and Museum Exhibits; Quad trusses are also found in galleries and museums, where they support displays that require both strength and subtlety. These trusses help create immersive environments that captivate visitors.

Theatre Lighting and More; In theatre’s, quad trusses are essential for complex lighting arrangements. They ensure that lights are precisely positioned to enhance the overall performance, making them a staple in stage design. Theatre Solutions

Temporary Structures: Outdoor festivals and events often rely on quad trusses for temporary frameworks. They’re used for roofing systems over stages to ensure stability under varied weather conditions.

In essence, quad trusses are a go-to solution for anyone needing a reliable, adaptable structure for events, displays, or design projects.

Load/Span Table

*Third and Quarter point loads are displayed as a total load and NOT individual point loads*

Span (m)369121518
UDL kg2160214014501050800630
UDL kN21.621.414.510.586.3
Theoretical Deflection (mm)2194475112152
Central Point kg12201120730530400310
Central Point kN12.211.27.35.343.1
Theoretical Deflection (mm)216356090122
Third Points kg145014301090790600470
Third Points kN14.514.310.97.964.7
Theoretical Deflection (mm)2174577115155
Quarter Points kg138013601090790600470
Quarter Points kN13.813.610.97.964.7
Theoretical Deflection (mm)2154271106144
cpl
udl

Cantilever Load Table

Span (m)UDL kgUDK kNEdge Point Load kNEdge Point Load kgCentral Point Load kNCentral Point Load kg
3m6.66605.45406.6660
Deflection (mm)8814145.85.8
epl
cpl
udl

Item Codes, Weights and Dimensions

Item CodeDescriptionDimensionsWeight
OV40-025OV' Truss, 40 cm Squ, 0.25 m250 x 400 x 400 mm3.4 kg
OV40-050OV' Truss, 40 cm Squ, 0.5 m500 x 400 x 400 mm4.7 kg
OV40-100OV' Truss, 40 cm Squ, 1 m1000 x 400 x 400 mm8 kg
OV40-200OV' Truss, 40 cm Squ, 2 m2000 x 400 x 400 mm14.7 kg
OV40-300OV' Truss, 40 cm Squ, 3 m3000 x 400 x 400 mm21.4 kg
OV40-400OV' Truss, 40 cm Squ, 4 m4000 x 400 x 400 mm.23.3 kg
OV40-4WOV' Truss, 40 cm Squ, 4Way Corner600 x 600 x 400 mm106 kg
OV40-CBOV' Truss, 40 cm Squ, basic Universal Corner Block400 x 400 x 400 mm11.5 kg
OV30-FC100OV' Truss, 40 cm Squ, Female Bolt-on Connector100 x 48 x 48 mm0.4 kg
OV30-MC100OV' Truss, 40 cm Squ, Male Bolt-on Connector100 x 48 x 48 mm0.6 kg
OV40-BPOV' Truss, 40 cm Squ, Ali Base Plate, 50 cm sq - No Conns600 x 600 x 8 mm5 kg
OV40-TPBOV' Truss, 40 Truss Pickup Beam - 1000 kg's422 x 170 x 65 mm5.2 kg

Material Specifications

  • Main Chord: 48.3 x 3mm
  • Braces: Special Extrusion
  • Material Specifications: EN AW-6082 T6
  • Fixings: Conical : TFC pins & R3 Clips

Accessories

  • Circles
  • Hinges and Swivels
  • Bespoke Lengths
  • Ladder Sections

Design Specification

Manufactured in accordance with

  • BS EN 1090-3:2008 : Technical Requirements for aluminium structures
  • EN ISO 9001:2008 : Quality management systems
  • BS EN 1999 Pt 1-1 : Design of Aluminium Structures, General structural rules
  • BS EN 17115:2018 : Specifications for design and manufacture of aluminium and steel
    trusses.

Load Terms

  • All loads are given in Kilograms and Kilonewtons
  • Allowance has been made for self-weight of truss
  • Allowance has been made for frequent use factor of 83%
  • The payload of the truss has been calculated as a permanent action. Should it be necessary to consider the payload as a variable action, the tabulated figures should be reduced to 90% of the given values

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