OV40 lighting truss

OV40 Lighting Truss with Centre Tube

This OV40 lighting truss variant comes with a removable central lighting bar, to give more usability when attaching your lighting fixtures. The truss is fully compatible with the existing OV40 range so all the corners, accessories etc can be fully utilised.

Designed to the latest Eurocodes and manufactured to EN1090-1, the truss combines high comparative load capacities, low self-weight, and comes at a competitive price. All this whilst analysing the most common slinging / support methods on the truss has determined an ‘engineered’ product that can utilise the most modern manufacturing techniques.

You also have the peace of mind that OV40 loading charts have been calculated to EN17115 in order to give you the peace of mind that your lighting truss is still fit for purpose even after a few scratches and dents. What is the Frequent Use Factor?

The OV range features a variety of square, triangular, and flat lighting truss systems that utilize conical connectors for quick and easy assembly. The brace patterns are specifically engineered to withstand the loads and forces associated with common slinging and support methods. The extrusions used in the construction of these trusses are custom-designed by Total Solutions Group, ensuring enhanced structural effectiveness and streamlined manufacturing processes.

Features at a glance

ico-zoom

Square

400x400 mm

1440 kg UDL at 9m

Conical : TFC pins & R3 Clips

Lighting Truss – Understanding OV40 with Centre Bar

Quad truss, also known as box truss or square truss, is a robust structural framework that’s foundational in both construction and entertainment industries. Characterized by its four-tube square design, trusses are engineered to handle substantial weight loads, making them indispensable for large-scale projects.

Key Features

  • Superior Load Capacity: The quad truss stands out as the strongest truss type, capable of supporting heavy equipment and spanning longer distances, without intermediate or lateral supports.
  • Versatile Applications: Its strength and stability make it an excellent choice for large builds, including stages, theatres, and exhibitions.
  • Orientation Simplicity: The square design ensures uniformity, which eliminates apex or directional issues that can complicate setup and alignment.

Practical Uses

  • Lighting & Displays: The four-tube construction provides extensive surface area for mounting lights, screens, and other display elements securely.
  • Structural Reliability: Thanks to its load-bearing capabilities, quad truss is often used in scenarios where safety and durability are paramount.

In summary, quad truss is favoured for its unmatched strength, versatility, and ease of use, positioning it as a top choice for professionals seeking reliable support structures in dynamic environments.

What Can You Use OV40-CB Quad Truss For?

A quad truss is a versatile structural element widely recognized for its strength and extensive clear span capabilities. This makes it a top choice for various applications in different industries.

Exhibition Stands; In the world of exhibitions, square trusses serve as the backbone for professional stands. Their robust design supports intricate displays and even entire booths, helping brands make a strong impression on potential clients. Exhibitions

Stage Roof Systems; For concerts and events, square trusses are ideal for constructing stage roof systems. Their durability ensures that lighting bars, speakers, and other equipment are safely supported, allowing for a dynamic performance environment. Roofing Systems

Architectural Lighting Displays; Designers often use square lighting truss in architectural lighting projects. These trusses allow for creative lighting setups that enhance buildings’ aesthetics, making them a favourite in urban and commercial design.

Motorsport Events; In motorsports, truss video walls often rely on square trusses. They provide a sturdy framework for everything from garages to spectator stands, ensuring both functionality and safety.

Fashion Shows; On the catwalk, quad trusses form the backbone of fashion show structures, supporting everything from overhead lighting to intricate stage designs.

Gallery and Museum Exhibits; Quad trusses are also found in galleries and museums, where they support displays that require both strength and subtlety. These trusses help create immersive environments that captivate visitors.

Theatre Lighting and More; In theatre’s, quad trusses are essential for complex lighting arrangements. They ensure that lights are precisely positioned to enhance the overall performance, making them a staple in stage design. Theatre Solutions

Temporary Structures: Outdoor festivals and events often rely on quad trusses for temporary frameworks. With a central lighting bar this makes the rigging of a truss video wall or scrims far easy with a better centre of gravity.

In essence, quad trusses are a go-to solution for anyone needing a reliable, adaptable structure for events, displays, or design projects.

Load/Span Table

*Table is only for 48.4 x 4.47 tube, for more tables please see datasheet*

Span (m)369121518
UDL kg216017401440960750540
UDL kN21.617.414.49.67.55.4
Theoretical deflection (mm)3185180122152
Central Point kg720720560430330265
Central Point kN7.27.25.64.33.32.65
Theoretical deflection (mm)212325786119
Third Points kg13501270890660520410
Third Points kN13.512.78.96.65.24.1
Theoretical deflection (mm)2184375115157
Quarter Points kg13801320980720540420
Quarter Points kN13.813.29.87.25.44.2
Theoretical deflection (mm)2174476111150
cpl
udl

Cantilever Load Table

UDL kNUDL kgEdge point load kNEdge point load kgCentral point load kNCentral point load kg
Span 3m6.56502.62605.2520
Deflection (mm)8.28.27.67.66.86.8
epl
cpl
udl

Item Codes, Weights and Dimensions

Item CodesDescriptionDimensionsWeight
OV40-050-CBOV' Truss, 40 cm Sq, 0.5m Section With Centre Bar500x400x400 mm10 kg
OV40-100-CBOV' Truss, 40 cm Sq, 1m Section With Centre Bar500x400x400 mm12.4 kg
OV40-200-CBOV' Truss, 40 cm Sq, 2m Section With Centre Bar500x400x400 mm17.2 kg
OV40-300-CBOV' Truss, 40 cm Sq, 3m Section With Centre Bar500x400x400 mm22 kg
OV40-400-CBOV' Truss, 40 cm Sq, 4m Section With Centre Bar500x400x400 mm26.8 kg
OV40-4WOV' Truss, 40 cm Sq, 40 cm Sq, 4 Way Corner600x600x400 mm10.6 kg
OV40-CBOV' Truss, 40 cm Sq, 40 cm, Basic Universal Corner Block400x400x400 mm11.5 kg
OV30-FC100OV' Truss, Female bolt-on connector100x48x48 mm0.4 kg
OV30-MC100OV' Truss, Male bolt-on connector100x48x48 mm0.6 kg
OV40-BPOV' Truss, 40 cm Sq, Ali Base Plate, 50 cm Sq – No Conns600x600x8 mm5 kg
OV40-TPBOV' Truss, 40 cm Sq, Truss pickup beam – 1000 kgs422x170x65 mm5.2 kg

Material Specifications

  • Main Chord: 48 x 3mm
  • Braces: Special Extrusion
  • Material Specifications: EN AW-6082 T6
  • Fixings: Conical : TFC pins & R3 Clips

 

Accessories

  • Circles
  • Hinges and Swivels
  • Bespoke Lengths
  • Ladder Sections

Design Specification

Manufactured in accordance with
BS EN 1090-3:2008 : Technical Requirements for aluminium structures
EN ISO 9001:2015 : Quality management systems
BS EN 1999 Pt 1-1 : Design of Aluminium Structures, General structural rules
EN17115: Entertainment Technology : Specifications for design, manufacture of aluminium
and steel trusses and towers

Load Terms

  • All loads are given in kilograms and are total safe working loads (unfactored) at node points
    of a chord members only.
  • Allowance has been made for self-weight of the truss
  • Allowance has been made for frequent use factor of 85%
  • The payload on a truss has been calculated as a permanent action. Should it be necessary
    to consider the payload as a variable action, the tabulated figures should be reduced to 90%
    of the given values
  • No allowance for dynamic loading has been made
  • All loads have been applied to the centre bar
  • Capacity has been calculated in accordance with BS EN 1999 – Design of Aluminium
    Structures
  • All deflections stated are theoretical deflections which do not account for any connection
    slippage. As such the values stated in these tables will be less than the actual deflection of
    the truss.
  • Care must be taken regarding the support condition of the truss, Figure 1 shows the
    acceptable supporting conditions and figures 2 to 4 show the support condition that should
    not be used.
  • No single point load should exceed 720kg on the 48.4×4.47 CHS centre bar

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