OV30 Lighting Truss

OV30 Square Truss

OV30 Square

OV30 square represents an innovative engineering solution to lighting truss, a common size of product for the entertainment, event, and presentation industry. Designed to the latest Eurocodes and manufactured to EN1090-1, the product combines high comparative load capacities, low self-weight, and comes at a competitive price. All this whilst analysing the most common slinging/support methods on the truss has determined an ‘engineered’ product that can utilise the most modern manufacturing techniques.

Peace of Mind.

You also have the peace of mind that the OV loading charts have been calculated to EN17115 in order to give you the assurance that your product remains fit for purpose even after a few scratches and dents. The Frequent Use Factor is a testament to the truss’s durability and reliability in various conditions.

The OV range features a variety of square, triangular, and flat modular systems that utilize conical, or taper connectors for quick and easy assembly. These connectors ensure a seamless fit and enhance the structural integrity of the product. The brace patterns are specifically engineered to withstand the loads and forces associated with common slinging and support methods. This meticulous design process ensures that the trusses can handle significant weight and pressure without compromising stability.

Moreover, the extrusions used in the construction of these products are custom-designed by Total Solutions Group. This customization allows for enhanced structural effectiveness and streamlined manufacturing processes. The result is a trussing system that not only meets but exceeds industry standards, providing unparalleled performance and reliability.

In addition to their technical advantages, The OV30 range also offer aesthetic benefits. Their sleek and modern design adds a professional look to any event setup. Whether used in stage setups, exhibition booths, or other applications, these products contribute to the overall visual appeal, enhancing the audience’s experience.

In summary, the OV range is an excellent choice for anyone in the live events industry. Combining innovative engineering, robust design, and aesthetic appeal, these trusses deliver performance and reliability that can be trusted for any application.

Features at a glance

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Square

300 x 300 mm

1033 kg's UDL at 9 m

Conical : TFC pins & R3 Clips

Lighting Truss – Understanding OV30

Quad truss, also known as box or square, is a robust structural framework that’s foundational in both construction and entertainment industries. Characterized by its four-tube square design, aluminium truss is engineered to handle substantial weight loads, making them indispensable for large-scale projects.

Key Features

  • Superior Load Capacity: The square design stands out as the strongest product type, capable of supporting heavy equipment and spanning longer distances, without intermediate or lateral supports.
  • Versatile Applications: Its strength and stability make it an excellent choice for large builds, including stages, theatres, and exhibitions.
  • Orientation Simplicity: The square design ensures uniformity, which eliminates apex or directional issues that can complicate setup and alignment.

Practical Uses

  • Lighting & Displays: The four-tube construction provides extensive surface area for mounting lights, screens, and other display elements securely.
  • Structural Reliability: Thanks to its load-bearing capabilities, quad sections are often used in scenarios where safety and durability are paramount.

In summary, OV30 is favoured for its unmatched strength, versatility, and ease of use, positioning it as a top choice for professionals seeking reliable support structures in dynamic environments.

What Can You Use OV30 For?

The product is a versatile structural element widely recognized for its strength and extensive clear span capabilities. This makes it a top choice for various applications in different industries.

Exhibition Stands; In the world of exhibitions, square trusses serve as the backbone for professional stands. Their robust design supports intricate displays and even entire booths, helping brands make a strong impression on potential clients.   Exhibitions

Stage Roof Systems; For concerts and events, OV30 products are ideal for constructing stage roof systems. Their durability ensures that lighting, speakers, and other equipment are safely supported, allowing for a dynamic performance environment.   Roofing Systems

Architectural Lighting Displays; Designers often use square trusses in architectural lighting projects. These products allow for creative lighting setups that enhance buildings’ aesthetics, making them a favourite in urban and commercial design.

Motorsport Events; In motorsports, temporary structures like bay systems often rely on square trusses. They provide a sturdy framework for everything from garages to spectator stands, ensuring both functionality and safety.

Fashion Shows; On the catwalk, these products can form the backbone of fashion show structures, supporting everything from overhead lighting to intricate stage designs.

Gallery and Museum Exhibits; Quad trusses are also found in galleries and museums, where they support displays that require both strength and subtlety. They help create immersive environments that captivate visitors.

Theatre Lighting and More; In theatre’s, quad trusses are essential for complex lighting arrangements. They ensure that lights are precisely positioned to enhance the overall performance, making them a staple in stage design.   Theatre Solutions

Temporary Structures: Outdoor festivals and events often rely on these products for temporary frameworks. They’re used for roofing systems over stages to ensure stability under varied weather conditions.

In essence, aluminium trusses are a go-to solution for anyone needing a reliable, adaptable structure for events, displays, or design projects.

Load/Span Table

*Third and Quarter point loads are displayed as a total load and NOT individual point loads*

Span (m)3691215
UDL kg188315921033745565
UDL kN18.815.910.37.45.6
Theoretical deflection (mm)53371122181
Central Point kg1591783508366277
Central Point kN15.97.85.13.62.8
Theoretical deflection (mm)7265696142
Third Points kg18801194775559424
Third Points kN18.811.97.75.64.2
Theoretical deflection (mm)73373125185
Quarter Points kg18091194775559424
Quarter Points kN18.111.97.75.64.2
Theoretical deflection (mm)63168116172
cpl
udl

Cantilever Load Table

SpanUDL kNUDL kgEdge point load kNEdge point load kgCentral point load kNCentral point load kg
3m880044008800
Deflection (mm)16.116.121.421.413.313.3
epl
cpl
udl

Item Codes, Weights and Dimensions

Item CodeItem DescriptionDimensionsWeight
OV30-25OV' Truss, 30 cm Squ 0.25 m Section250x300x300 mm3.1 kg
OV30-50OV' Truss, 30 cm Squ 0.5 m Section500x300x300 mm4.1 kg
OV30-100OV' Truss, 30 cm Squ 1m Section1000x300x300 mm6.8 kg
OV30-200OV' Truss, 30 cm Squ 2m Section2000x300x300 mm12.3 kg
OV30-300OV' Truss, 30 cm Squ 3m Section3000x300x300 mm17.8 kg
OV30-400OV' Truss, 30 cm Squ 4m Section4000x300x300 mm23.3 kg
OV30-4WOV' Truss, 30 cm Squ 4 Way Corner500x500x300 mm8.6 kg
OV30-CBOV' Truss, 30 cm Squ Basic Corner Block300x300x300 mm9.5 kg
OV30-FC100OV' Truss, Female bolt-on connector - 100mm100x48x48 mm0.4 kg
OV30-MC100OV' Truss, Male bolt-on connector - 100mm100x48x48 mm0.6 kg
OV30-BPOV' Truss, 30 cm Squ Ali Base Plate, 50 cm Square - No Conns500x500x8 mm5 kg
OV30-TP3OV' Truss, 30 cm Truss Pickup Beam - 1000 kgs322x170x65 mm4.2 kg

Material Specifications

  • Main Chord: 48.3 x 2.6mm
  • Braces: Special Extrusion
  • Material Specifications: EN AW-6082 T6
  • Fixings: Conical : TFC pins & R3 Clips

Accessories

  • Circles
  • Hinges and Swivels
  • Bespoke Lengths
  • Ladder Sections

Design Specification

Manufactured in accordance with

  • BS EN 1090-3:2008 : Technical Requirements for aluminium structures
  • EN ISO 9001:2008 : Quality management systems
  • BS EN 1999 Pt 1-1 : Design of Aluminium Structures, General structural rules
  • BS EN 17115:2018 : Specifications for design and manufacture of aluminium and steel
    trusses.

Load Terms

  • All loads are given in Kilograms and Kilonewtons
  • Allowance has been made for self-weight of truss
  • Allowance has been made for frequent use factor of 83%
  • The payload of the truss has been calculated as a permanent action. Should it be necessary to consider the payload as a variable action, the tabulated figures should be reduced to 90% of the given values

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