12" Tower Truss

12″ Tower Truss

Professional Installations and Their Benefits

The Total Fabrications 12” Tower was one of the earliest ground support systems to come to market, with is roots in the original plates 12” truss system.

Using ground supports is remarkably straightforward, designed for efficiency and minimal hassle. The process is streamlined with the help of hinge elements, allowing towers to be erected with precision and ease.

Top Advantages:

  • Simplified Setup: Most of the technical equipment can be assembled at ground level. This not only simplifies the installation but also enhances safety and accessibility.
  • Flexible Height Adjustments: Once set up, these systems can be elevated to the desired height using a chain hoist or similar. This flexibility ensures that the installation meets specific project requirements effortlessly.
  • Time-Saving: The ease of setup significantly reduces the time typically spent on erecting these structures, which can enhance overall project timelines.

These features collectively offer a more professional system making it a preferred choice for seamless installation operations.

Features at a glance

Nominal 2000 kg's

M16 x 45mm grade 8.8 HT Nuts & bolts

Components of a Truss Tower System

A self-climbing tower truss system is comprised of several key components that ensure both functionality and safety. Here’s a detailed breakdown:

  1. Mast: This is the primary structural element, providing the framework for the tower, in this case 12” Plated Truss.
  2. Hinge Elements: These components are essential for tower erection, allowing the structure to be raised and lowered safely.
  3. Aluminium Base with Adjustable Feet: This base ensures a secure and stable foundation, preventing unwanted movement. The TFL 12 Tower systems use a lightweight aluminium base with optional outriggers and stabilisers,
  4. Sleeve Block: Facilitates the connection of the grid aluminium truss to the tower system and allows for free movement vertically during the lift operation.
  5. Head Block with Pulleys: Essential for the operational mechanics of the tower, enabling smooth movement and functionality.

Detailed Component Features

  • Head Block; 12GSTPNMD,
    Features include:

    • Robust design
    • CNC Machined pulley wheels with chain guide
    • Optional Anemometer mounting bracket.
  • Sleeve Block; MDS4N, HDS4N, SMDS4, SHDS4
    Features include:

    • Ability to connect multiple truss types.
    • Nylon internally mounted wheels for safe capture of the tower.
    • Optional version with hard steel lock off for better and safer mechanical connections to the tower once lifted to operation height.
  • Base Unit; 12GSTB
    Features include:

    • Lightweight Aluminium Fabrication.
    • Small footprint when used in 4 tower systems or larger.
    • Detachable outriggers and diagonal stabiliser braces.
    • Levelling jacks.
  • Tower Lifting Frame; MTLF
    Allows for the safe erection of the tower using a motor to control both lift and descent, eliminating the need for working at height. Tower Lifting Frame Demo

Compatibility

The TFL 12 Tower is compatible with a range of Total Solutions Group products, including Video Wall Structures and Roof Tops. Adhering to our philosophy of designing products based on standard components, we facilitate seamless business expansion for companies over time, while minimising investment and maintaining inventory flexibility.

Applications

Whether it’s setting up for a bustling marketplace event, a dynamic festival, or a cutting-edge industrial project, the adaptable nature of this tower system allows for seamless integration into any setting. The TFL 12 Truss, with its robust construction and versatile design, ensures that it can be quickly erected and accurately positioned, making it ideal for scenarios where time and precision are crucial.

The design of the tower system facilitates the installation of all technical equipment at ground level. This equipment is then lifted to the desired height using either a motor or a hand hoist, streamlining operations and significantly reducing the risks associated with working at height. This feature not only enhances safety but also improves efficiency, allowing for faster setup times and smoother operational workflows.

Moreover, the increased material thickness of the tower enhances its ability to transfer high loads into the main structure, ensuring stability and durability under varying conditions. Dedicated stabilising wire connections and the inclusion of levelling jacks further contribute to the system’s robust performance, providing additional support and ensuring that the tower remains securely in place once erected.

The comprehensive design of the tower system not only meets but exceeds modern safety standards, making it a reliable choice for any large-scale or intricate setup. Its ability to adapt to different environments and its focus on safety and efficiency make it an excellent choice for a wide range of applications, from entertainment and media events to industrial and construction projects.

In conclusion, the TFL 12 Truss and Tower system stands out as a highly versatile, safe, and efficient solution for various applications. Its innovative design and robust construction provide users with the confidence and reliability needed to tackle complex setups and demanding environments with ease.

Material Specifications

  • Mast Type: 12″ Tower, 30.5cm x 30.5cm
  • Horizontal Truss Types: MD Truss; HD Truss; SMD Truss
  • Material Specifications: EN AW-6082 T6
  • Fixings: M16 x 45mm grade 8.8 HT Nuts & bolts
  • Tower Capacity: Nominal 2000 kgs

Design Specification

Manufactured in accordance with

  • BS EN 1090-3:2008 : Technical Requirements for aluminium structures
  • EN ISO 9001:2008 : Quality management systems
  • BS118 The Structural Use of Aluminium

Load Terms

  • All loads are given in Kilograms and Kilonewtons
  • Allowance has been made for self-weight of truss
  • Allowance has been made for frequent use factor of 83%
  • The payload of the truss has been calculated as a permanent action. Should it be necessary to consider the payload as a variable action, the tabulated figures should be reduced to 90% of the given values
  • All loads assume lateral support at 2mt intervals

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