Mega Hydraulic Roof
Mega Arch Hydraulic
The Mega Hydraulic Roof, developed by Total Solutions Group (TSG), represents a significant advancement in the design of temporary demountable roof systems. Utilizing the highly regarded TSG Mega Arch Ladder system to form the primary grid, this innovative roof is elevated via an internally designed hydraulic lifting mechanism, marking a considerable evolution from traditional self-climbing truss towers. This design enables the system to support substantial loads with a straightforward and efficient assembly process, positioning it at the forefront of event technology.
State of the Art
The Mega Hydraulic Roof stands out as a state-of-the-art technological solution. Central to its design is the Mega Arch Roof system, which features a series of configurable ladders and node posts that can be adjusted to modify the shape and dimensions of the outdoor roof structure.
This comprehensive structural solution offers exceptional flexibility and innovation, making it an ideal choice for those seeking adaptability and efficiency in temporary truss structures. The system can seamlessly span up to 30 meters while maintaining a potential capacity of 65 tonnes on a four-legged outdoor roof. To enhance its capacity, users can easily double the ladders or add components such as PA wings and wind walls.
Modular Capabilities and Specifications
- Modular Construction: The system is designed for flexibility with variable sizes, allowing it to be tailored to specific requirements.
- Width Options: Spanning up to 30m, the system offers significant flexibility for various applications.
- Length Variability: Available in 2, 4 or 6m increments, the system can be reconfigured endlessly, accommodating extensive needs.
- Trim Height: With a trim height of 20m, the structure can support substantial vertical space requirements.
- Standard Configurations: Various standard packages are available, 4, 6 or 8 legged, with or without PA wings, walls etc. providing a range of choices for different project sizes.
UK Manufactured
Manufactured in accordance with the highest industry standards, these industrial structures adhere to a comprehensive range of norms ensuring quality and safety. Central to our manufacturing process is the certification according to EN 1090, which sets the execution standards for steel and aluminium structures. This norm guarantees that all structural components meet rigorous safety and performance criteria.
Compliance
Additionally, our manufacturing processes include compliance with:
- BS EN 1090-3:2008: Technical Requirements for aluminium structures
- EN ISO 9001:2008: Quality management systems ensuring consistent quality across all products
- BS EN ISO 14122-2:2001: Safety of machinery
- BS EN 17115:2018: Specifications for the design and manufacture of aluminium and steel trusses
This multifaceted adherence to both specific and broad standards ensures that every structure we produce is not only reliable but also meets the diverse needs of our clients, providing peace of mind and superior performance.
Frequent use Factor built in?
You also have the peace of mind that all structural engineering for the Light Duty lighting truss has been calculated to EN17115 in order to give you the peace of mind that your staging is still fit for purpose even after a few scratches and dents. For further details see our article here;
CE Marked?
Yes, the hydraulic lifting system is classified as a machine and has been certified in compliance with the European Machinery Directive. This certification ensures that the system is designed to meet premier global standards, providing you with complete peace of mind.
For further information on the Mega Hydraulic Roof see here.
Features at a glance
Nominal 30,000 - 70,000 kg's
Fork End : GP pins & R3 Clips
Hydraulic Roof
Employing Rams capable of up to 13 tonnes lift as standard, the hydraulic truss tower is a powerful beast, reminiscent of the robust mechanics found in tower crane construction. Each tower boasts a cross-sectional area of about 1m², ensuring stability and strength similar to a crane’s mast. Remarkably versatile, a 20-meter truss can be flat-packed into a single 2.4m x 1.2m dolly for transport, echoing the modularity and ease of assembly and disassembly seen in modern tower cranes. This design not only facilitates efficient transportation but also simplifies the erection process on-site, making it as formidable and practical as its crane counterparts.
Detailed Tower Component Features
- Head Block; This is a little like the sleeve block on a standard self-climbing tower and connects the top of the tower to the main grid truss,
Features include:- Robust design
- Roof Canopy connections
- Stabilising wire connections
- Ability to connect multiple truss types
- The Cage; This has a series of rollers and upright guides to allow the tower to pushed upwards by the ram and stay stable.
Features include:- CNC machined nylon rollers.
- Extended guides for stabilising of tall lift scenarios.
- Top Hat; This fits to the top of the ram and allows for 4 lifting arms to be then attached to each tower truss section which facilitates the lift.
Features include:- CNC profiles.
- Limits to the rotating lifting arms.
- Steel lifting arms.
- Ram; A 13 tonne capacity, single action ram complete with individual hydraulic pump and reservoir.
- Base Unit: A steel base unit facilitating the connection of the ram which permanently travel together.
Features include:- Levelling jacks.
- Connections for base frames to facilitate ballast.
- Permanent ram connection.
- Control;
Features include:- Modular 4 – way master control units capable of being interlinked to expand to control 8, 12 towers etc.
- Local control at each hydraulic ram.
- Safety cut offs at both master and local control points.
- Safety systems so that local control cannot be used accidently.
A Revolutionary Structural Solution
Evolving from earlier innovative designs, the Mega Hydraulic Roof has been recognized for its ability to easily deploy into areas where other, heavier systems, ie manufactured from steel, cannot be put, for example sports pitches.
Versatility and Adaptability
The Mega Hydraulic stands out with its flexible configuration options, accommodating different spatial requirements effortlessly. Whether erected on uneven terrain or a solid foundation, this structure adapts to meet your specific needs. It’s perfect for events demanding large, open spaces, and can be expanded to suit unique dimensions.
Enhanced Capabilities
To further tailor the experience, additional components can be integrated into the Mega Arch framework. These include stage platforms and support structures that enhance functionality for high-profile events. For sound-sensitive environments, options for soundproofing and thermal insulation are available, ensuring optimal conditions for any occasion.
Environmental Considerations
Designed with sustainability in mind, the Mega Arch Hydraulic is not only efficient in transport—thanks to its flat-pack design—but also boasts a significant reusability factor. Its components can be repurposed across different projects, minimizing waste and promoting environmentally-friendly practices. The source of our aluminium alloy means that these truss structures are manufactured from 100% recycled aluminium.
Construction and Setup
The build time for these structures’ ranges from 1 to 3 days, depending on the configuration and site conditions. This efficiency ensures that projects can proceed without unnecessary delays, offering both quick assembly and de-rigging processes.
By integrating these detailed specifications and modular options, the system demonstrates not only versatility but also the capability to meet complex demands with ease.
- How long does it take to build the structure?
The construction timeline ranges from 1 to 3 days, facilitating quick assembly and dismantling.
- What are the specific modular length options and increments?
It is designed with modularity in mind, starting at about 18mt meters and expanding in 2,4 or 6-meter increments..
- What is the trim height of the structure?
The trim height can reach to 20 meters, accommodating substantial vertical space needs.
- What is the maximum width of the structure?
The structure can achieve a width of approximately 30 meters, providing a spacious clear span. If PA and / or video wings are added then this may increase the front width of the system to over 50mts.
- What are the environmental and sustainability considerations?
Designed with sustainability in mind, the Mega Structure is efficiently flat-packed for transport, minimizing logistical demands. Additionally, over 90% of its components can be reused in other projects, emphasizing its eco-friendly design.
- What additional features and capabilities can be integrated into the structure?
The Mega Structure can be enhanced with various features such as stage platforms, VIP areas, and set supports. For film and TV uses, it can include soundproofing, insulation, large doors, and pedestrian access solutions, enhancing functionality and user experience.
- What are the potential applications and uses for the structure?
This versatile structure is ideal for a wide range of events and functions, including film and TV production, music festivals, concerts, exhibitions, private parties, sports events, and theatrical performances. Its adaptability makes it suitable for both grassy fields and solid surfaces.
- What are the dimensions and physical characteristics of the structure?
The Mega Structure boasts a significant width of approximately 30 meters and a height up to 20 meters. It is modular in length, allowing customization from a minimum of 18 meters to suit various client requirements.
- What is the historical background of the structure?
This Mega structure was born out of the live events industry needing to once again go bigger and bolder to meet the demand of event organisers whilst still maintaining all the aspects of tour ability, quick construction and disassembly.
- Local Regulations; Ensure you know what you have to comply with. In the UK there is the temporary Demountable Structures document. This is also considered best practice in many other parts of the world and is generally a great document to read. You can find this information here.